Built to Scale

Industrial
Craftsmanship

Our manufacturing infrastructure is designed to bridge the gap between boutique design excellence and global volume procurement. We control 100% of our vertical process.

Macro fabric construction

Mill Operations & Equipment

Vertical Weaving & Spinning

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Over 60 high-speed state-of-the-art circular knitting machines calibrated for heavyweight jersey, diagonal French terry loopbacks, and bespoke rib structures. Capable of yarn-dyeing and custom fiber blending directly at source.

Daily Output 15,000 kg fabric
Yarn counts 16s, 20s, 24s, 30s, 40s
Weave scope Single Jersey, Interlock, Rib, Terry

Eco-Conscious Dye House

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A modern closed-loop dyeing facility running organic reactive dyes that guarantee high color fastness and deep color saturation. 100% of post-dye industrial water undergoes specialized biological treatment before discharge.

Water recycle rate 75%+
Lab-dip matching Spectrophotometer precision
Standards Reactive dyeing, Garment-dye, Acid-wash

Precision Cut & Assembly

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Equipped with custom cutting tables and laser plotting machines to ensure absolute pattern tolerance within ±1mm. Assembly lines utilize specialized industrial overlock and flatlock stitchers to guarantee seam durability.

Daily Sewing Limit 25,000 finished pieces
Stitching types Flatlock, 5-Thread Overlock, Twin-Needle
QC Stations 100% manual check post-steam press

High-Density Branding Studio

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Equipped with advanced multi-head Japanese Tajima embroidery stations, custom embossing presses, and large-format automatic silk-screen printing lines optimized for high-density puff, water-based, and plastisol inks.

Tajima heads 120 available
Print techniques Screen, DTG, Puff, Emboss, High-Density
Embroidery threads Polyester, Mercerized Cotton, Metallic
Certified Compliance

Uncompromising Standards in Sustainability & Safety

GOTS Certified

Global Organic Textile Standard

Guarantees 100% organic cotton fibers traced from source crop through harvest and spinning, with strictly regulated environmental and social labor practices.

Oeko-Tex Standard 100

Confidence in Textiles

Certified free from over 100 known harmful chemical substances and irritants, verifying absolute fabric safety next to sensitive skin surfaces.

Amfori BSCI Audited

Business Social Compliance

Audited periodically for equitable wage structures, absolute safety measures, ethical workplace codes, and zero child or forced labor violations.

Direct Procurement Inquiries

Let's Build Your Next Collection

From initial blueprint and material engineering to global delivery, Fashion Berg has been crafting boutique-quality B2B apparel solutions since 1981.

FASHION BERG

Crafting Apparel Since 1981

Chennai Coimbatore Tirupur Theni
© 2026 FASHION BERG CO. ALL RIGHTS RESERVED.MADE IN INDIA